Die-Casting Mold
Premium Die-Casting Mold Solutions for Your Manufacturing Needs
Our high-performance Die-Casting Molds are engineered to deliver precision, durability, and efficiency for your metal casting operations. With advanced manufacturing techniques and premium materials, we provide molds that withstand the toughest production environments while maintaining consistent quality output.
Key Features of Our Die-Casting Molds
- High-grade tool steel construction for extended lifespan
- Precision machining with tolerances up to ±0.01mm
- Advanced cooling channel design for optimal cycle times
- Modular components for easy maintenance and repair
- Customized surface treatments available (nitriding, PVD coating, etc.)
Technical Specifications
| Parameter | Specification |
|---|---|
| Max Mold Size | 1500mm × 1200mm × 800mm |
| Weight Capacity | Up to 15,000 kg |
| Operating Temperature | 150°C - 400°C |
| Surface Hardness | 48-52 HRC |
| Expected Shot Count | 100,000-500,000 cycles |
Die-Casting Mold Performance Data
| Mold Type | Cycle Time | Dimensional Accuracy | Surface Finish |
|---|---|---|---|
| Aluminum Die-Casting Mold | 15-45 seconds | ±0.05mm | Ra 0.4-1.6μm |
| Zinc Die-Casting Mold | 8-30 seconds | ±0.03mm | Ra 0.2-0.8μm |
| Magnesium Die-Casting Mold | 12-40 seconds | ±0.04mm | Ra 0.3-1.2μm |
Die-Casting Mold FAQ
What's the typical lead time for a custom Die-Casting Mold?
The lead time varies depending on complexity, but standard molds typically take 6-8 weeks from design approval to completion. More complex molds may require 10-12 weeks. We expedite production when possible and provide regular progress updates throughout the manufacturing process.
How do I determine the appropriate steel grade for my Die-Casting Mold?
The ideal steel grade depends on multiple factors including production volume, casting material, part complexity, and budget. H13 steel is common for aluminum casting, while premium grades like QRO90 or DIEVAR offer better thermal fatigue resistance for high-volume production. Our engineers will recommend the optimal material after reviewing your specific requirements.
Additional Product Options
- Multi-cavity mold configurations
- Hot runner systems for improved efficiency
- Integrated sensors for process monitoring
- Quick-change systems for reduced downtime
- Corrosion-resistant coatings for harsh environments
What maintenance does a Die-Casting Mold require to maximize its service life?
Regular maintenance is crucial for optimal performance. We recommend daily cleaning of mold surfaces, weekly lubrication of moving components, monthly inspection of cooling channels, and quarterly detailed inspections of all critical components. Our maintenance team can provide scheduled service contracts and training for your operators to properly care for the molds.
Material Options for Die-Casting Molds
| Material Grade | Best For | Hardness | Thermal Conductivity |
|---|---|---|---|
| H13 | General purpose aluminum casting | 48-52 HRC | 24.6 W/mK |
| DIEVAR | High-volume aluminum production | 46-50 HRC | 27.1 W/mK |
| QRO90 | Demanding magnesium applications | 50-54 HRC | 29.5 W/mK |
| STAVAX | Precision zinc components | 52-56 HRC | 21.5 W/mK |
Our Die-Casting Molds are backed by comprehensive technical support, including design consultation, mold flow analysis, and troubleshooting assistance. Contact our engineering team today to discuss your specific requirements and receive a customized solution proposal.